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Foam Manufacturing Process: Explained

Foam manufacturing is the process of creating flexible or rigid foam materials used in furniture, mattresses, packaging, insulation, automotive parts, and more.

🛠 Main Foam Types:

Polyurethane (PU) Foam

Memory Foam

Polyethylene (PE) Foam

EVA Foam

⚙️ Production Steps:

1. Mixing chemicals (polyol + isocyanate + additives)

2. Foaming reaction – expansion of the mixture

3. Curing and stabilization

4. Cutting and shaping

5. Packaging or molding